Weighing scales are very important type of equipment needed at various levels of operation that involves logistics. In essence, the shipping and logistics industry thrives on accurate measurements to avoid penalties and prevent accidents.
Weighbridge truck scales are used to facilitate accurate measurement of loads being shipped. A typical weighbridge scale depicts various features that aid quick capturing and recording of truck weights, particularly the loads contained in them. Since the shipping and logistics sector is very broad and operates in large-scale margins, weighbridge scales are often fixed permanently on the weighing platform.
Weighbridge scales are often generally referred to as "truck scales," although there are vast difference in the types of truck scales available (i.e. portable truck scales, onboard truck weigh scales, etc.) Weighbridges are unique in that they are often fixed in a certain location where they will used consistently for several years.
Streamlining Logistics with Weighbridge Scales
Weighbridge truck scales are used in various industries and sectors of the economy including agriculture, mining, shipping and logistics. These scales have been used for years to optimize the measurement process. However, modern scales incorporate computer technologies and efficiencies.
They are therefore characterized by various enhancement features that not only guarantee accuracy, but also bring in important metrics among other varied benefits. A quintessential weighbridge scale used in streamlining logistics consists of three main sets of features; sensors, processor and output displays.
- Sensors - These features are installed on the truck road/rail where the load passes through. They are capable of quickly capturing readings of trucks and truck loads. Modern sensors use high-end computer technologies that allow minimal contact while giving the most accurate reading.
- Processor - This feature basically uses the information read by sensors to calculate accurate weights of truck loads at all levels. Sensors usually capture several readings at different positions. The processor uses all these inputs to give the ultimate weight.
- Output displays - unlike traditional scales, today’s output displays characterize large ergonomic screens that allow quick reading of weights. These displays are separate parts and allow reading to be taken from a distance.
The logistics and shipping industry is tasked with measuring numerous loads that pass through ports and pre-shipment warehouses on a daily basis. Their activities require quick measurement of each load and more importantly precision in accuracy. If these attributes are not there, companies operating this business can suffer violation penalties of overloading and even loose payload revenues.
It is therefore an obligation to ensure accuracy in measurement. Weighbridge scales bring the efficiencies of computer technologies by significantly reducing the time needed to measure trucks and truck loads. They feature memories capable of holding recorded data that is used in tracking and making various decisions. With these scales, optimizing logistics one load at a time becomes much easier and quicker. Their efficiency ensures that there is no delays in measurement and shipments are made in due time.
While weighbridge truck scales bring various benefits to the business, there are so many of them and choosing the right one may be daunting. Ensure the chosen scale can be perfectly installed on your truck rails, gives accurate readings and suites your specific needs.
Weighbridge truck scales are inseparable parts of any large-scale venture that involves measurement of loads. They are very useful for logistics, agriculture and mining ventures. However, ensure you choose the best options that will bring forth above mentioned efficiencies to your business.
Portable truck scales are being utilized by a large assortment of industries from farming and construction to waste management industries. There are many purposes that these scales have for today's businesses. These include businesses ranging from ones that work with strong amounts of waste to ones that work with an extensive number of merchandise that has to be shipped from one spot to the next.
Mining Load Management
Many of today's best portable truck scales are used to measure mining loads. That is, a vehicle that will regularly take out different mining loads will be measured on a regular basis to determine if it is collecting the right amounts of mining materials. The mining materials can be regularly measured to see what is coming about as needed.
In particular the base weight of the truck can be compared with the weight of the truck as it carries more resources out. This can make portable scales to weigh trucks critical as many trucks will carry thousands of pounds of these materials at a given time.
Logistics & Shipping
Many of today's trucks are used for shipping packages and other materials for logistics purposes. These include items that are to be used at a retail site. Many logistics functions can be a challenge for some businesses to manage but at the same time a truck scale can help in reviewing the overall amount of materials that are being used and shipped at a given time.
Many trucks can be measured to ensure that they are carrying enough materials and that they will not go over their weight limits. The key is to ensure that all vehicles are safe to use on the road so they will not break down and wear out while transporting different items to a variety of spaces.
Waste management trucks can also use such scales to measure how heavy they are. These measurements are typically used as a means of ensuring that all trucks are going to be safe on the road. A truck must be measured with care because a vehicle that is far too heavy may be at risk of not only breaking down but also with toppling over and spilling many materials onto an open surface. This can be a real threat for all to consider considering how many forms of waste might contain diseases and other items that can be dangerous to other people.
Because portable truck scales are only required for select operations and needs, some parties opt for portable truck scale rentals. The cost-effectiveness of portable truck scales for rent makes this popular option among certain customers.
Farming & Agriculture
Many farms rely on the sale of different goods that they can grow. portable truck scales for farming can help to measure the total weight of different resources as they are harvested and sent to different places. This can help ensure that a farm will receive an accurate amount of money based on what is being shipped out at a given time. It can be essential for the requirements one might have when it comes to getting different resources shipped out.
It will be essential for all businesses that could utilize portable truck scales to see how they can work. These are suitable and useful materials for the demands that people might have when it comes to handling all sorts of fine resources.
Truck scales offer a wide range of benefits for many purposes, particularly payload weighing and management for mining and resource extraction operations. Truck scales can be implemented into many different weighing operations, and as a result, there are many different types of truck scale systems.
In this article, we are going explore three specific types of truck scales and how they can help optimize payload management processes.
Portable Truck Axles Scale
Portable truck axles scales are built with low profile, transportable design and their level of accuracy is high. The performance of portable truck axle scale systems by Walz Scale are superior compared to other portable axles scales in that they comes in different lengths, configurations and specifications. They can weigh a wide range of vehicles, whether single or multiple axles involved.
See the AXW Series portable axle scale in action by watching the video below, or learn more about some of the advantages of this unique truck scale system below.
Features & Advantages of Portable Truck Axles Scales
- These scale systems are equipped with overload protected
- They are considered "heavy duty" portable axle scales as they can withstand several tons of weigh.
- Portable truck axle scales have optional ramps available for undulating and adverse terrain.
- These truck axle scales are completely portable and can used in many different areas where needed.
- Portable truck scales come available in multiple sizes and weighing capacities.
- These portable truck axle scales can measure a wide range vehicles, spanning from mining trucks to farming vehicles.
- With low-profile portable design, these scales are not only easy to use, but they do not occupy much space.
- Little training is required to use these portable scales.
To learn more about portable truck axle scales, visit this page at WalzScale.com.
Weighbridge Truck Scales
Weighbridge truck scales are used in many applications, including shipping, logistics, mining, and various other commercial uses. Weighbridge scales come either in steel or concrete, depending on the application. In short, these types of truck scales are normally built for long-term use, as they are static (not portable like the latter type of truck scale system.)
Weighbridges are the truck scales that are often mounted along the highways to weigh semi-trucks to ensure they're of legal transport weight. They are also often integrated in logistics operations. Weighbridge truck scales serve to check trucks that may be carrying excess weight thus causing damage to the road, as well as legal fees associate with overweight loads.
Features & Advantages of Weighbridge Truck Scales
- Weighbridges are equipped with robust weight sensors that can calculate extreme amounts of weight.
- These truck scales offer a very rugged and durable design.
- Weighbridge truck scales can often last several years with minimal maintenance.
- They can be mounted in virtually any location with a flat surface.
- Weighbridges are among the most accurate form of truck scales on the market.
- These truck scale systems withstand all types of elements and not affected by weather.
Onboard Truck Scales
Like the name implies, onboard truck scales are designed to weigh loads on-board the actual vehicle. In short, onboard scales are integrated on the vehicle, so there's no external system required for weighing. Onboard truck scales are seamless installed on the chassis of the truck and read-outs are often provided to the driver in the cab.
See some of the various ways in which onboard scales are used in the video below, or see options by visiting Walz Onboard, the onboard truck scale branch of Walz Scale.
Features & Advantages of Onboard Truck Scales
- Onboard scales are versatile and can be integrated on many types of trucks.
- Most onboard truck scales are equipped with in-cab digital indicators for easy payload management.
- The operation of these truck scales are very automated and easy to use.
- They are designed to withstand overloading and extreme amounts of weight.
- When properly calibrated, onboard truck scales are highly reliable and accurate.
These three types of truck scales are the most common used in weighing tractor trailers, semi-trucks, mining trucks, and other vehicles in various industries. To see more types of truck scales for sale, visit WalzScale.com, a global leader in custom-integrated truck scale systems.
When it comes to various types of truck scales, particularly those in the mining and agricultural industries, having the proper software is key to effectively manage load data. In addition to offer a complete spectrum of truck scales and heavy-duty weighing solutions, Walz Scale specializes in offering truck scale software and applications for payload management.
Walz Scale currently offers a total of three different software programs to meet the individual needs of truck scale users. With LoadPro, PayloadPro and PayloadPro Web Portal, users are given quick finger-touch access to the information they need both quickly and accurately. Here is a quick look at what Walz Scale has to offer in terms of truck scale software solutions.
Developed in-house, the PayloadPro is advanced truck scale software platform that's specially designed to work with the Windows operating system. Incredibly powerful, the product is made to supply users with an extensive array of weighing data without causing confusion during its use. The design is simple and responsive, requiring very little time between learning and use of the software.
Features of the Payload Pro management software helps with organizing weight information in one convenient and easy-to-access location, letting users quickly retrieve the data when needed. The filing system is simple yet functional with a sharing option to make it easier for users to streamline and publicize data. The PayloadPro truck scale software platform is best used for large-scale operations involving OTR Tire Manufacturers, Heavy Equipment OEMs and major manufacturing companies. A cloud sync technology also comes with the software, allowing users to constantly keep back up information in case of power and computer problems.
The LoadPro is more apt for small-scaled businesses looking for programs capable of offering quality results without extensive costs. As the name suggests, this is an application meant to work with smart phones, allowing users to access information anytime, anywhere.
The simple design occupies very little space in mobile phones yet capable of providing extensive information at any given time. Combined with an Internet connection, the LoadPro app lets users keep track and manage their production at a touch of a finger. Best for small-scale productions and hands-on owners who want to remain up-to-date with their business, the LoadPro App also comes with the Advanced Reporting feature.
PayloadPro Web Portal
The PayloadPro web portal is a particular service enhances original PayloadPro capabilities by centralizing all Payload devices into one easy-to-reach system. Ideal for large-scale companies, the Web Portal is capable of taking in multiple data and filing it into a home spot for immediate storage and retrieval.
The up-to-date technology allows for immediate connection through Wi-Fi, GPS tracking systems and 3G connections. Through the software, companies can connect with their existing hardware independently and collectively including but not limited to: rail scales, belt scales, loader scales, truck scales, excavator scales, and hopper scales.
Although only an option rather than a necessity, PayloadPro Web Portal is capable of maximizing production through better information management, accurate figures, and timely reporting. There is also tablet interface and an Advanced Reporting feature that keeps users updated wherever they find an internet connection. Design is simple and straightforward for easy use.
Walz Scale continues to offer truck scale software designed to meet the different demands of the end user. Those who are interested may request further information about the programs through their main website. Brochures can also be downloaded through the domain as well as on-site videos offering a more extensive explanation of each program and how to avail one.
Portable wheel weighers are weighing platforms that make weighing trucks and their loads extremely easy and efficient. Wheel weighers (also more formally known as truck axle scales or portable truck scales) accommodate a wide range of weighing operations for many industry applications.
Features & Design of Wheel Weighers
Portable wheel weighers have very specific features that enable it to work efficiently. One of the features is that it is a low profile platform. The low height platform enables the user of the machine to place the body being weighed above the wheel weigher easily.
The slim nature of the wheel weighers provide easy movement of a vehicle to move across it without much inclination that may cause the vehicle to tip over. Wheel weighers also come with the removable ramps; the ramps are fitted to the side and enable the vehicle to easily go across to be weighed.
The wheel weighers are built of aluminum, because of its lightness it can be easily carried, but also it provides the toughness needed to cope with the heavy vehicles like a truck. The portable wheelers are also water proof, meaning that they can operate in open areas where it’s raining or humid and will not be affected.
They are also not affected by corrosion caused by rusting. The incorporation of an in-motion weighing scale enables a person to easily weigh a car without necessarily coming to a halt, because the car is being weighed as it moves it hastens the process of weighing.
Advantages of Wheel Weighers
Wheel weighers present a lot of benefit to the user. This portable scale system is an easy to handle equipment that most people can learn to use. The incorporations of the integrated digital indicator into the portable wheel weigher enable the user to get a correct reading efficiently and easily.
As the wheel weighers are easily portable, it enables movement from one point of weighing to another. Most of this portable weighing equipment come with cases that enable transportation easily. Portability also improves safety as it can only be put in the open when it is being used and transported safely elsewhere when not in use. As it is very light with about an average weight of about eighteen kilograms, and thus very minimal effort is used to transport the equipment.
Because different people use different configurations in weighing, wheel weighers have been integrated with flexible or changing weighing configurations. This is beneficial as one can know the particular weight of a truck without necessarily doing calculations.
This unique truck scale system is made in a way to provide seamless weighing of vehicles while they are in motion or they are static. Wheel weighers are also used to compile various weight data of the vehicle, which cam include the axle weight as well as the entire weight of the vehicle.
An integrated weighing terminal can be infused with the wheel weighers and end up providing a very detailed data about the trucks being weighed. The terminal is also portable and is operated by the use of batteries. Wheel weighers mostly use flat surfaces, but there also exist some built for the off-road terrain and weather.
A large grain terminal requested that Walz Scale replace their existing mechanical truck scale with a new heavy duty electronic version.
Walz Scale provided a new Heavy Duty Steel Deck Truck Scale and provided the pit modifications to allow for the installation. This Heavy Duty Steel Deck Truck Scale is designed to provide extremely accurate truck weights for many decades to come.
The advantages Walz Scale replacing a worn out truck scale are as follows:
- Increase weighing accuracy
- Reduced maintenance costs
Grain Elevators are always looking for ways to increase truck throughput and reduce costs. Many grain elevators require drivers to weigh their trucks in one location and then drive to the dump pit. This process is not always the most efficient way to manage the truck traffic.
Walz Scale provides a grain dump truck scale solution by positioning the scale next to the grain dump, or incorporating the grain dump into the truck scale.
This solution allows drivers to weigh their trucks and dump their grain all in one location. Allowing grain operations and their customers to to process their transactions more efficiently.
As a result of the grain dump truck scale system, operations are able to:
- Increase truck throughput
- Increase site safety
To learn more about grain dump truck scales and other farm truck scales systems, visit AgWeigh.com, a branch of Walz Scale that specializes in agricultural weighing systems.
A large chemical manufacturer was looking for an accurate means of tracking outbound shipments of their chemicals.
Walz Scale designed and supplied an in-ground truck scale capable of weighing their truck loads. The heavy-duty concrete deck truck scale also allows for top access to all the weighing components.
Walz Scale in-ground or pit scale installations are ideal for applications that do not allow for an above ground scale installation. While the design of the pit scales also provides top access to all the weighing components, it limits the need to enter the scale pit.