Heavy-duty weighing technology moves ahead each year as engineers and manufacturers continue to evolve the industry standard. As a result, companies that still use obsolete truck scales and weighing systems remain at a major disadvantage competitively.
If you're going to invest in truck weighing scales, it's vital to make sure the technology is up top date and has a shelf life longer than next year. These scales are not cheap and to replace them every year is a drain on your financial resources. You can always try to sell your outdated scales on the resell market, but you will not recoup the investment and will end up absorbing a loss.
Investing in Truck Scale Technology
The lesson learned here is to do your homework and anticipate changes in the truck scale marketplace. Also, plan well and only buy the capability you need. It could be that older models that are in pristine condition will meet your needs. If your established accuracy, durability, and reliability expectations are achievable with last years equipment, then go for it.
The depreciation will already have occurred, and you're going to pay far less for that equipment than you would the brand new model that sings to you while you weigh your payload. In the final analysis, it's all about cash flow and long-term debt. I haven't even mentioned the cost of ownership. These scales have to be calibrated and repaired more often than you'd like. Well, there, I mentioned it.
This is the current market buzz on truck scales. The three that are getting the most attention (read that sales) are the Weigh-in-Motion (WIM), Portable Wheel Weighers, and Onboard Weighing Scales. None of these three may be your scale of choice, and that's ok. All we're talking about here are the models that sell the best and get good reviews based on performance and functionality. Customer satisfaction is the final arbitrator in these kinds of things. Price, performance, durability and reliability rule the market.
Top Truck Weigh Scales of Today
Below we feature three popular truck weigh scales that have shaped the industry's evolution in heavy-duty, highly-effective weighing systems. Investing in one of the following truck scales will help to ensure your investment will not go obsolete in the years to come.
Weigh-in-Motion (WIM) Truck Scales
The value of this scale is more for the enforcement of weight limits and such rather than in an actual working environment. The technology is what this scale is all about. It can sense weight at a remote location and send both the results and the ID of the vehicle to the authorities monitoring traffic.
User can look at it as a speed camera equivalent to what you face with your family car. For the average Joe using the scale to measure the weight of his vehicles, it is cost-effective in measuring gross and axle weight.
Portable Wheel Weighers
The value of portable wheel weighers is that it can be moved at will to whatever job site you happened to be working. In this case, portability breeds versatility. It's also tough as nails because it's constructed of steel and aluminum. Some truck wheel axle weighers offer in-motion weighing capabilities, making them some of the best options among truck weighing scales.
Onboard Truck Scales
Integrated on the actual truck or vehicle, onboard truck scales offer a convenient readout display that sits right beside you in the cab of the load transporting vehicle. Its value is derived through minimizing the number of stops you have to make that saves time and time is money.
Onboard truck scales also keep users current to the second on the load you're carrying and whether your load has shifted and one axle may be taking an overweight load. Again, efficient is the primary benefit since you can measure loads while on the go without having to visit a designated weighing station. The idea of it is really quite brilliant.
For more information regarding the top truck scales for sale, visit WalzScale.com.
The Safety of Life at Sea (SOLAS) program has enacted new shipping container weight requirements which are effective as of July 1st, 2016. These new shipping container weight requirements will require shippers and maritime-based logistics companies to ensure proper weights of shipping containers that they are responsible for. Before any packed shipping container is loaded onto a vessel, the weight of the container must be properly verified. Estimating the container’s weight will no longer be allowed under the new requirements.
The new requirements regarding the accurate weight of shipping containers are being imposed due to the safety issues that improperly declaring container weights has consistently posed throughout the years. This has caused many instances of stacks collapsing and it contributes to the instability and stress on the ships that are carrying them. The new regulations will bring added safety to the shipping process, however it will also present itself as a cost that shippers will have to bare.
In many instances, there is no standard shipping container weighing equipment present at ports; For this reason, shippers will have to invest relatively quickly in their own weighing equipment.
Enter:Onboard Telehandler Scale
Thankfully, there is an efficient way to become compliant with these new regulations quickly. Installing an onboard weighing system that is integrated onto telehandlers can provide an effective solution to the new necessity of weighing your shipping containers.
The scales can be easily integrated into any of your existing telehandlers and it will not be necessary to purchase new heavy machinery. These onboard scales specifically designed for the shipping containers that you need to be weighed are a great solution to ensure that your load meets the future legal limits.
This solution is not only practical from a purely economical standpoint, but because the container can be weighed while it is being lifted (a procedure that is obviously already necessary), and the weight is displayed in real time, the loading process does not have to be disrupted whatsoever. This saves you all the time that you would need to spend weighing your shipping containers through some other method.
Efficient Weighing of Shipping Containers
Onboard weighing systems that are integrated onto your existing telehandlers will be able to weigh any containers you are transporting as well as quickly notifying you whether or not your containers are overloaded and could cause your ship instability and result in your container not being compliant.
Because these weighing systems are designed for use at a port, they are also able to fully withstand the harsh weather and conditions that may be experienced there. The scales will remain fully accurate and reliable during any inclement weather.
Realizing that you suddenly must comply with new SOLAS shipping container weight regulations that you likely had no hand in setting in place may be unsettling when you realize you have to spend your own money to become compliant. Hopefully, though, you can find that integrated telehandler weighing systems are cost effective and efficient when it comes to weighing your shipping containers. We can all benefit from the added safety that these regulations bring, as well as reduce the stress that regulations undoubtedly bring us by making the best choice for our shipping container needs.
Shipping, transport, and freight vehicles are a common sight on the road. Unfortunately, too many of these load bearing vehicles are overloaded to the point of putting them (and other drivers) at risk. Overloading is a significant problem. Overweight vehicles have a negative impact on road safety, road condition, environment and fair competition.
On-board weighing systems help to facilitate load management control and reduce the cost of the administration compared to other forms of truck scales. Simply put, on-board weighing systems offer an effective and efficient weighing solution to keep freight and transport vehicles within legal highway limits. These on-board scales also offer a number of other advantages for these types of companies.
Advantages & Applications of On-board Weighing Systems
There are countless advantages as well as applications of on-board weighing systems for trucks and other transport vehicles.
- Low cost and easy-to-install weighing equipment
- Overload protection for tractors and trailers
- Accuracy ±1% of full scale deflection
- Legal-for-trade on-board weighing system
- Bulk weighing for tippers, bulk tipping rigid, semi-trailer and drawbar trucks
- On-board weighing systems for fifth wheel and air suspension trucks and trailers
- On-board weighing systems for trucks & trailers with walking beam type suspension
- Calibrated and certified weighing solution
- Standardized communication connection
In addition to being s a very effective tool to prevent overloading, on-board weighing systems can also help in maintaining the integrity of trucks. It's vital to understand that transport and freight businesses need to stay within safe and legal operating tolerances of their vehicles while maximizing their efficiency. With the aim of offering a solution for commercial vehicles, on-board truck weighing systems do just that.
For more information about on-board weighing systems, or to see other applications beyond trucks and freight-based vehicles, visit WalzScale.com.
Freight forwarders and 3PL companies operate in a very sensitive business environment. The small details can have a major impact on the profitability of the company and the satisfaction of customers. For this reason, nothing can be left to chance, especially in weighing loads being shipped for transport.
The ideal truck scale for freight forwarders should help to prevent overloading while also enabling safe and optimal loading of vehicles. Further, investing in an truck scale system allows freight forwarders and 3PL companies to offer timely and reliable services to customers while also maximizing their profitability.
Truck scales should also help to prevent a variance between the actual shipping weight and the stated weight. Among the top three truck scales that freight forwarders and 3PL companies include the weighbridge truck scales, portable axle scales, and on-board truck scales.
Weighbridge Truck Scales
The weighbridge truck scales are highly popular with high-volume freight forwarders and 3PL companies due to their ability to handle high-volume loads efficiently and effectively. Truck weighbridge scales can help optimize weighing operations to ensure faster throughput, which is an important aspect of freight forwarders profitability. They feature robust weight sensors, rugged designs, durable materials and high quality manufacturing, which ensures dependability and accuracy even in tough industrial environments.
Depending on the location and the use of the scale, they can be pit or surface mounted. Furthermore, they can be paired with a wide range of accessories, indicators and software for a complete customized weighing and data management solution. Weighbridges work by utilizing multiple load cells that are capped with flat load plates for accurate readings of the measurements along the weighing platform.
Portable Axle Scales
Portable axle scales are highly useful where portability is needed or in areas where construction of concrete foundations is not possible. They are suitable for freight forwarders and 3PL companies because they can efficiently handle loads of up to 80,000 lbs. Portable axle scales come in wide variety of lengths, configurations, and capacities to match varying needs of freight forwarders. These portable scales used to weigh trucks can also be customized to allow the use various multiple peripheral components from large weight terminals to digital weight terminals, and receipt and ticket printers.
Depending on the application, the portable axle scales can either be run in in-motion or dynamic weighing mode, which allows freight forwarders to weigh vehicles without the need to stop for increased throughput. Portable axle scales for trucks can also feature built-in or external battery to enable weighing in remote areas.
On-board Truck Scales
On-board truck scales offer freight forwarders with an efficient, cost-effective way to calculate and monitor the weight of trucks. The on-board scales work by monitoring the change in electrical resistance created by the strain caused by the payload.
When companies get on-board truck scales from Walz Scale, the on-board scale systems can be customized to match specific 3PL company's weighing needs and requirements, but the basic design wires the system through the display and the truck ignition switch. The wiring ensures instant application. The system becomes active once the vehicle is ignited and the driver cannot alter anything without the right authorization. The driver monitors the truck load through the display while alarm tones are put in place to warm when the truck surpasses the standard weight.
External, platform-based scales (i.e. pallet scales, conveyor belt scales, truck scales, etc.) have been the conventional standard for most logistics warehouses.
However, on-board weigh scale technology has revolutionized the industry standard for warehousing operations by delivering a more convenient and streamlined weighing solution. Unlike conventional scales, on-board systems are installed on the actual vehicle or piece of equipment, delivering quick and accurate weight measurements more efficiently and fluidly (which is what any logistics or supply chain warehouse can benefit from.)
A Closer Look at On-board Weigh Scales
On-board weigh scales have been in use for several years now and they have had major use in trucks and conveyor belts. This technology has undergone a major revolution across the years and is now more efficient, accurate and simple to use. This has been achieved by the state of the art technology and features that have been put into use in these on-board weigh scales, such as those offered at Walz Scale.
Although on-board scales seem advanced and complex, the science and technology that has been put to use in these weigh scales is quite simple. On-board weigh scales have several features that allow them to perform their job as needed.
One of the components is a load cell. These load cells are similar to the ones found in the platform based weigh scales, only that they can withstand maximum load or above maximum load. The other vital component is a digital display which shows the truck driver or equipment operator the amount of weight or payload he/she has in his/her vehicle or equipment.
The display is assisted by an alarm system which sounds when the set maximum weight is exceeded. Setting of the maximum weight is done via a plug in keypad which is connected to the system. Three points indicating three different weight limits are programmed to the system and the alarm sounds off when the third limit is reached.
To get more technical, the load cells talked about before are technically referred to as the strain gauge load cells. They are placed in between the chassis of the vehicle and the body in a truck and within the conveyor belt system in a conveyor belt.
These strain gauge load cells use the change in electrical resistance to determine the weight on the truck or equipment. They relay very accurate information and have an enhanced longevity. They are very flexible in design as they can be customized for different body set-ups and adjusted for the accommodation of the entire weight of the vehicle or equipment.
From here, the system is wired to the display and in the case of a truck; the ignition switch of the vehicle. This means that any time the vehicle is on, the system is also on. For conveyor belts, microprocessors are included in the design. They monitor the weight in the destination point of the conveyor belt and if the limit is reached, the conveyor belt is shut down automatically.
Advantages of Using On-board Scale Technology
On-board scales come with a number of advantages, which explains their popularity in so many industries. In short, these scales are very cost effective. The common phrase used to explain this cost effectiveness is, "You don’t bring the load to the scale. The scale comes to you."
This implies that unlike platform-based weigh scales (such as pallet scale systems) that required one to arrive with the load to measure weight, on-board weigh scales cut on this transportation cost by offering immediate, real-time weight monitoring. For warehousing and logistics companies, this can offer incredible value.
These scales are also efficient and profitable to a business, whether it is a truck business mining business or an industry relying on conveyor belts and forklifts, as compared to the conventional platform based weigh scales. The data obtained from these scales are also very accurate, thus good enough to be within your equipment or truck.
Beyond the more traditional truck scales that we often cover here at RoadWeigh.com, in this article we depict three different types of weigh scales which contribute to greater improvements in efficiency and throughput for warehousing and distribution operations.
These weigh scale systems include: pallet scales, lift truck scales, and conveyor belt scales.
Pallet scales have undergone a lot of innovation over the years, and now these types of scales come in various types. When it comes to weighing pallets and boxes in a warehouse (some of which can be very oddly sized) pallet scales provide quick and effortless weighing solution. Since there are so many types of pallet scales that are available to you these days, one should take some time to know some things about your own requirements before you invest in pallet scales.
Pallet Beam Scales
These scales are the most commonly used type of pallet scale. They make use of easily adjustable beams to facilitate the weighing process when dealing with irregularly shaped and sized items. Strong and durable, these are the popular pallet scales of choice for usability, and a great choice is you need a general all-rounder.
Pit Mounted Pallet Weighing Scales
This type of pallet scale is installed above a pit in the ground, into which the items that need to be weighed are put before being weighed. Pallet scales such as this take up very little floor space and so are a popular choice for factories and warehouses where space is restricted.
Portable Pallet Jack Scale
As the name suggests, the main advantage of these pallet scales is that they are portable. They are usually build using lightweight, but strong, materials, and are mostly used by large-scale industrial businesses and are used to weigh extremely large loads.
Pallet scales are ideal for warehousing applications as well as smaller logistics and distribution businesses that ship goods. Since it becomes easy to weigh and move at the same time, a lot of effort on labor is also saved. The electric pallet scales are also something that one should look into as they also provide the option of using less fuel and can be used even in places where there may not be any power supply.
Lift Truck Scales
With some fork lift trucks, today there is option of buying fork lifts with built-in electronic scales. These are called "on-board scales" as the weighing system is integrated on the actual vehicle. Fork trucks or lift trucks with integrated scales are a great safety mechanism, in addition to being easy to use. The item or load can be mounted onto the fork truck and the scales will display the weight.
Advantages of Lift Truck Scales
- There are many advantages to having electronic scales for fork lifts the main one being safety. Exceeding the load capacity onto the fork lift truck can be very dangerous for the operator and for surrounding people as well, using the scales will make sure that an excessive weight will never be carried around.
- Another advantage is that the scales can be linked up to other programs. The scales can be programmed to communicate directly with a terminal or warehouse management system; this can save time and gives a whole new scope of possibilities.
- Using scales within the fork lift truck will prevent overloading lorries and vans as well which has a knock on effect, the lorries can then safely transport the loads safely, and at the other end the forklifts can unload the lorries again knowing they are the right weight.
Conveyor Belt Scales
Conveyor belt scales are an important part of many manufacturing and logistics management processes as they weigh the material being transported along a conveyor belt, whether it is raw materials such as iron ore or some other kind of product being transported on the conveyor belt. Conveyor belts can be set up outdoor or indoor in the warehouse space or the manufacturing plant. The scales are set up so that the product is weighed while it is being transported along the conveyor belt.
There are many different types of conveyor belt scales; they can be freestanding units, or integrated into the actual belt. What is chosen will depend on the type of product that must be weighed and whether the conveyor belt is external or internal. It is extremely important to choose the correct type of scales for the job, as accuracy is an important factor. If the scales do not measure with the best accuracy it can have a really huge impact on the company.
Such scales may also be referred to as a weightometer or a belt scale. But no matter what they are called, they all need to be chosen carefully and installed properly if they are to give the most accurate reading and thus save the user company money. Some of the major factors for installation are vertical alignment, the horizontal alignment and horizontal idler spacing, idler frame and roller selection and the weigh frame location.