Blogs by author "oicadmin"
As an operator of a trucking or transport-based company, you're probably well aware of how devastating overload fines can be for business. Despite the fact that these fines leave a dent in your finances, in most cases, operators are challenged by how to go about pinpointing an overloaded truck.
In most cases, roadway trucking companies need an adequate weighing system in place to ensure their outgoing fleet meets legal weight limits before hitting the highway. While many logistics and transport companies often use large truck scales (like weighbridges) or in-warehouse units (such as pallet scales and lift truck scales), many are failing to leverage one of the most versatile, affordable, and efficiency-driven truck scales on the market.
Enter: In-Motion Axle Scales by Walz Scale
Developed by Walz Scale, in-motion axle scales have been designed for a wide range of industry applications, particularly trucking and transport-based businesses. By utilizing some of the latest technologies in load cells and weighing sensors, these portable truck scales aim advance operational efficiency while minimizing costs associated with labor, throughput, and overload fines.
Key Features of In-Motion Truck Axle Scales
Walz Scale's in-motion axle scales for trucks provide a wide range of features that set them apart from other leading portable truck scale options.
- In-motion weighing capabilities: The most sought-after feature of these scales is their capabilities in weighing large trucks while they're moving slowly over the scale. Unlike other forms of truck scales that require the vehicle to come to a complete stop, these systems will gather accurate weight metrics while trucks pass over the scale unit at speeds of about 3 MPH.
- High strength and durability: One of the main factors that are put into consideration in the development of heavy-duty axle scales is the structural strength and durability. This is one of the main shortcomings of most traditional truck scales. The in-motion axle scales are made from high-strength steel construction. This makes them stronger than most other axle scales currently in the market.
- Removable ramps: This is a very modern feature and can be found in only a few other scales. One of the things that contribute to the heavy weight of other scales is excessively bulky ramps. This Scale addresses this problem by making the ramps as small as possible and removable. Also, the ramps are dazzling to act as an additional alert for drivers.
- Versatile base: This feature is meant to make sure that you can weigh your vehicle from anywhere you wish. With the off-road base, you can be able to weigh your vehicle even when in the field and still get accurate readings.
- Advanced weight terminal: Being portable axle scales this scales also need an efficient operation terminal. Walz provides one of the most advanced and efficient terminal for this scale. This terminal comes with a rechargeable battery to ensure that you can be able to weigh your vehicles for many hours without stopping for a recharge. It also has an LCD to make sure that you can see and read the results accurately. If you wish to have a hard copy, then this is also possible as the terminal has an integral printer.
- Load analysis tools: This scales can allow you to incorporate advanced load analysis tools that will help you manage your fleet much better. The tools can allow you to get a 3D load analysis.
Advantages of In-Motion Axle Scales
- These scales are more affordable to buy and maintain compared to other scales. Besides from being affordable when buying you need not incur any additional cost of installation as all you need is a shallow pit.
- The scales are flexible as they allow for both static and in-motion weighing. The in-motion weighing option helps you save a lot of time as you will not be forced to stop the vehicle to measure each axle.
- These scales also offer you better and more accurate results. With this scales, you can be able to determine accurately the weight of each axle and the gross weight of the vehicle.
- You will not require additional manpower to operate this axle scales as you can do everything alone. The RFID (Radio Frequency Identification) system will enable your scales to capture and store the weight of your vehicle for you to review later.
The businesses of logistics, trucking, shipping, and transport involve many challenges while executing their day-to-day operations. For many of these companies, it is vital to obtain accurate load weight measurements to ensure trucks are properly loaded and remain within legal weight limits on highways and express ways.
This has resulted in many of these business adopting new and advanced technologies to help support these essential operations. Most recently, the Payload Pro Software suite has emerged into the field of trucking and logistics to meet these critical demands. Payload Pro was originally developed for mining companies and related aggregate operations for managing payload data. But now, this load management software program is being leveraged by many trucking and transport companies to better manage and track load data, among a wealth of other metrics.
Seamless, Intuitive, & Advanced Operations
The Payload Pro Software consists of various advanced software tools. The software tools are capable of producing three-dimensional interface model of the load to help the operators to manage the load position, volume, and the material density. The software also contains the feature of connected payload module where the payload data can be shared across the industrial site.
The Payload Pro Cloud Sync Service helps in the management of the payload data across the global sites. This Cloud Sync technology allows the users to access their payload data from anywhere around the world. The feature of Payload Pro Report Module is involved in producing powerful report tools which help in managing payload. This feature of reporting module allows the users to frame the reports according to the individual’s requirement.
For the certain manufacturing companies, the data management tools help in managing the distribution of shipments to vendors and customers. The provision of automatic data backup helps operations avoid losing data in the future. The hurdles of manual saving on a daily basis by the user is avoided with this feature. There are many built-in interfaces available with the Payload Pro Software to make it more user-friendly.
Value In More Ways Than One
Some of these features have made it possible for the Payload Pro Software to be used in the trucking and logistics companies. Nowadays, the trucks are prone to many issues when the weight limit is crossed. It can lead to damage of tires or damage to the brake, or the track can even flip in some critical cases.
The truck is also subjected to a heavy fine for crossing the weight limits. So the Payload Pro Software tools play a vital role in avoiding such hurdles. The truck scales and weighing operations are done easily using these software tools and they are portable anywhere.
Weigh bridge truck scales have been involved in the weighing operations of the truck and help in the optimization of weight of the truck to avoid any overload fees that may be levied on them for crossing the weight limit. The truck scales for weighing come in various features capable of handling differently sized trucks.
The software provides with the advanced truck scale software to provide the users with more accurate and quickly processed data of payload. The tools are also equipped with the feature of tracking productivity which helps the truck companies identify their area of improvement to increase productivity. The Payload Pro Software platform will find an important place among the trucking companies in the days to come.
Walz Scale, a company commonly known for truck scales and heavy-duty weighing equipment, has recently unveiled its new dimensional weighing system for shipping and distribution centers. It's actually a complete line-up of dimensioning systems that making the scanning, weighing, and overall cubing processes much more efficient as well as affordable.
Suitable for applications spanning from high-volume logistics and distribution companies to local shipping centers, the dimensional weighing and scanning systems from Walz bring value to all relevant operations. Below we go into greater detail about some these new dimensioning systems from Walz.
Static Package Scanner (SPS)
Static Package Scanner (SPS) system is perfect dimensioning and cubing system for warehouse operations, shipping, POS desk, and any other organizations seeking an affordable and highly-accurate dimensional weighing system. The SPS is unique solution that combines affordable pricing and efficient, reliable dimensioning into on single, easy to use unit.
The SPS is designed with industrial-grade sensors that generate accurate package dimension measurements. Unlike most conventional dimensioning systems, the engineering and design behind the SPS allows for continued operation in rugged industrial applications and high-volume shipping stations.
In-motion Package Scanner (IMPS)
Taking these to the next level, the In-motion Package Scanner (IMPS) is a dynamic, in-motion cubing and dimensioning system for conveyors that provides real-time package dimensions and metrics. The industrial-grade design of the IMPS allows shipping and logistics operations to incorporate this system directly into their existing conveyor systems.
The IMPS utilizes field-tested, state-of-the-art laser scanning technology to achieve high accuracy dimension data at high conveyor belt speeds.
Coming standard with UPS/FedEX/DHL/USPS dimensional weight compliance, the system operates either as a standalone dimensioning system, or is easily integrated in existing conveyor systems. For operations focused on increasing efficiency, maximizing throughput, and reducing operating costs, Walz Scale offers turn-key IMPS systems to fully-automate customers shipping and manifest systems.
Pallet & Large Freight Dimensioning
Walz Scale offers a number of highly-advanced systems for clients needing an accurate dimensioning system for pallets and large freight operations. These systems, which known to provide some of the fastest and most accurate measurements in tough conditions, are simple to operate.
The data management functionality on Walz large freight dimensioning systems enables seamless integration into existing WMS (warehouse management systems.) For many clients, setting up a fully-operating and highly automated system is turn-key.
Similar to the IMPS, the pallet and large freight dimensioning systems by Walz use laser scanners to generate accurate dimensional data time and time again. Designed as an advanced dimensional weighing and scanning system for palletized cargo transported via conveyor, these are dynamic systems that provide dimensional weight data without the need to stop the pallet. Additionally, these dimension scanners are available for operations both indoors and outdoors, depending on the specific application.
To see more advanced cubing and dimensional weighing systems from Walz, visit the new website DimensionalWeighing.com for a complete look at all of the products and solutions the company has to offer.
While most companies depend on truck scales and heavy-duty weighing equipment to determine a truck's load weight, many businesses are starting to catch-on to the advantages of the load volume scanner.
The load volume scanner is completely different form of technology in that it doesn't directly weighing loads, but rather uses volumetric scanning to generate 3D images of a truck's load. With basic inputs defining the material density and general weight per cubic metric, the system can take scanned volume data and convert it into weight.
Although a revolutionary means of high-capacity weighing, the load volume scanner is a rather simple tool that offers a wealth of benefits for many companies. Whether for construction, mining, or agriculture, the load volume scanner provides a cost-efficient alternative to truck scales.
Advantages of the Load Volume Scanner
The load volume scanner system offers a wealth of advantages. While its application varies per job site and weighing operation, below are some of the most common advantages of using the load scanner technology.
- Affordability - Compared to heavy-duty to truck scales, such as weighbridges and axle scales, the load volume scanner is a much more affordable investment. Most systems are fraction of the price of most other weighing systems. The load volume scanner can also be rented for short-term use.
- Portability - The load volume scanner can be transported from job site to job site. It's fully-portable trailer system makes it easy for any operator to tow the load scanner system wherever it's needed.
- Accuracy - Generate accurate volume and weight calculations time and time again without needing to recalibrate the system. The load volume scanner provides exceptional accuracy in determining the volume and weight of loads.
- Functionality - In addition to measuring the volume and weight of loads, the load volume scanner also functions to ensure proper load distribution in truck beds. The 3D imagery can provide immediate feedback as to any inadequacies of how loads are being distributed, thus helping to optimize throughput for high-volume operations.
These are just a few of the primary advantages that make the load volume scanner so highly-sought by many different companies. To learn more about the load volume scanner, visit LoadScanner.com to see more information about how the system works, where to invest, and how much it cost.
Reputable truck scale supplier, Walz Scale, has introduced a new line of weighing and dimensioning systems. Suitable for a wide spectrum of businesses and applications, ranging from shipping and receiving operations to freight forwarders, Walz Scale's new dimensional weighing and scanning systems offer both simple and advanced solutions for various needs.
Unveiling its new line of cubing and dimensioning products via DimensionalWeighing.com, Walz Scale applies a similar 3D volumetric laser scanning technology found in its popular Walz Load Scanner system, which scans units and truck bed loads to generate volume-based measurements. However, this laser scanning technology has been simplified into a number of systems used for product/package dimensioning.
In-motion Conveyor-based Cubing Systems
Of the most advanced and highly-demanded systems is the IMPS in-motion package scanner that operates on a conveyor. This dynamic, high-out conveyor cuber scans the dimensions of the unit, in addition to measuring the weight, in streamlined fashion. The system can operate as either a standalone unit, or can easily integrate into existing conveyor systems.
And like virtually all of the cubing systems and dimensioning products from Walz Scale, the system is dimensional weight compliant with UPS, FedEX, DHL, USPS, and most other carriers.
SPS Static Package Dimensional Weighing & Cubing System
The "SPS," or Static Package Scanner, is a more basic solution for simple dimensioning needs. The SPS is an easy-to-use static dimensional weighing, scanning, and cubing system that's designed for parcel shipping and warehouse management. Now users can leverage highly-advanced dimensioning capabilities at an affordable price.
IMCS In-Motion Cargo Dimensioning & Cubing System
Perhaps most advantageous for logistics and high-volume distribution companies is the IMCS In-Motion Cargo Dimensioning and Cubing System.
The IMCS dimensional cubing system from Walz Scale is a conveyor-based system that is designed to generate accurate dimensional data for palletized freight. This system is ideal for larger shipping and distribution operations that require fast, high volume dimensional cubing.
These are just a few of the cubing and dimensioning systems that are closely aligned with road and transport-based businesses. To learn more about Walz Scale's incredible new line of products, visit DimensionalWeighing.com.
Freight forwarders and 3PL companies operate in a very sensitive business environment. The small details can have a major impact on the profitability of the company and the satisfaction of customers. For this reason, nothing can be left to chance, especially in weighing loads being shipped for transport.
The ideal truck scale for freight forwarders should help to prevent overloading while also enabling safe and optimal loading of vehicles. Further, investing in an truck scale system allows freight forwarders and 3PL companies to offer timely and reliable services to customers while also maximizing their profitability.
Truck scales should also help to prevent a variance between the actual shipping weight and the stated weight. Among the top three truck scales that freight forwarders and 3PL companies include the weighbridge truck scales, portable axle scales, and on-board truck scales.
Weighbridge Truck Scales
The weighbridge truck scales are highly popular with high-volume freight forwarders and 3PL companies due to their ability to handle high-volume loads efficiently and effectively. Truck weighbridge scales can help optimize weighing operations to ensure faster throughput, which is an important aspect of freight forwarders profitability. They feature robust weight sensors, rugged designs, durable materials and high quality manufacturing, which ensures dependability and accuracy even in tough industrial environments.
Depending on the location and the use of the scale, they can be pit or surface mounted. Furthermore, they can be paired with a wide range of accessories, indicators and software for a complete customized weighing and data management solution. Weighbridges work by utilizing multiple load cells that are capped with flat load plates for accurate readings of the measurements along the weighing platform.
Portable Axle Scales
Portable axle scales are highly useful where portability is needed or in areas where construction of concrete foundations is not possible. They are suitable for freight forwarders and 3PL companies because they can efficiently handle loads of up to 80,000 lbs. Portable axle scales come in wide variety of lengths, configurations, and capacities to match varying needs of freight forwarders. These portable scales used to weigh trucks can also be customized to allow the use various multiple peripheral components from large weight terminals to digital weight terminals, and receipt and ticket printers.
Depending on the application, the portable axle scales can either be run in in-motion or dynamic weighing mode, which allows freight forwarders to weigh vehicles without the need to stop for increased throughput. Portable axle scales for trucks can also feature built-in or external battery to enable weighing in remote areas.
On-board Truck Scales
On-board truck scales offer freight forwarders with an efficient, cost-effective way to calculate and monitor the weight of trucks. The on-board scales work by monitoring the change in electrical resistance created by the strain caused by the payload.
When companies get on-board truck scales from Walz Scale, the on-board scale systems can be customized to match specific 3PL company's weighing needs and requirements, but the basic design wires the system through the display and the truck ignition switch. The wiring ensures instant application. The system becomes active once the vehicle is ignited and the driver cannot alter anything without the right authorization. The driver monitors the truck load through the display while alarm tones are put in place to warm when the truck surpasses the standard weight.
If you're business in logistics, transport, agricultural, mining, or a related industrial-based sector, investing in heavy-duty weighing systems and truck scales can be a daunting investment. Many truck scale suppliers have responded to this by offering a more affordable alternative by making these costly systems available for rent.
While the systems available often depend on the truck scale supplier, most companies offer portable truck scales and similar weighing systems available for rent. Walz Scale, one of the industry's leading suppliers of truck scales and advanced weighing systems, offers these truck weigh scales for rent, along with a few other options for more specialized needs.
1. Portable Truck Scales
The portable track scale is meant to provide incredible features and functionality benefits to various categories of users. Among the benefits that you will enjoy from portable truck scales include:
- various portable truck scale designs
- models that consists of steel and aluminum portable truck scales
- in-motion wheel weighing units
- weighbridge-style truck scales that are fully portable
- portable truck weighing scales that are software-integrated
- lightweight and durable portable truck weigh scales
Furthermore, portable truck scales are convenient for weighing both off-road and over-the-road vehicles. Such portable truck scale solutions are ideal for use in demolition, construction, gravel, sand, logging and any other operation that involves movement from one job site to the next.
2. Rail Car Weighing Scales
Rail scales, or specifically, rail car weighing scales, are train-based weighing systems that are known to provide many solutions and advantages. Rail car scales offer amazing features that are specifically made to ensure that they meet high volume demands.
Among the great features of rail car weighing scale includes:
- heavy capacity load cells
- multiple capacities
- full bridge and axle designs
- local support
- multiple scale sizes
- in-motion and static rail scale designs
Rail car weight scales are often utilized in many railway operations including: agriculture, chemical, recycling, and mining sector. The rail car weighing scales are placed on the railroad track and they weighs the train when a car passes over the rail scale system.
3. Load Volume Scanner
Load Volume Scanner (LVS) is one great non-contact drive-through dump truck and lorry measurement instrument that is essential in providing a volumetric measurement of heavy materials. This is a great machine that makes use of the current technology in order to conduct laser-based scanning of truck loads in order to come up with the volume of the materials being carried. All vehicles are scanned by driving under the elevated scan head at slow speeds of 3-5 MPH.
Apart from having a touch-screen operator console that provides for very easy operator control, also has high visibility LED message board that displays and load results. Furthermore, the LED Message Board provides both status messages and driver instructions. The Load Volume Scanner also has a Ticket Printer that is used to print loading tickets if at all you will need them. The LVS provides for two operation modes, first is the standard operation where vehicles are scanned when empty and the results recorded in the system database.
On the next visit, the now loaded vehicle is scanned and its load volume computed by having a comparison of the load scans against the database records. Alternatively, a vehicle can be scanned "in" and scanned "out" for each load and then the load volume will be computed as the difference between the two scans.
Not only is it costly to invest in measurement technology and weighing scales, but it has proved very costly to calibrate and maintain track scales, thus making many companies shy away from investing in the truck scales and weighing units. Consider this weighing systems and truck scales for rent for your load management needs.
Shipping, transport, and freight vehicles are a common sight on the road. Unfortunately, too many of these load bearing vehicles are overloaded to the point of putting them (and other drivers) at risk. Overloading is a significant problem. Overweight vehicles have a negative impact on road safety, road condition, environment and fair competition.
On-board weighing systems help to facilitate load management control and reduce the cost of the administration compared to other forms of truck scales. Simply put, on-board weighing systems offer an effective and efficient weighing solution to keep freight and transport vehicles within legal highway limits. These on-board scales also offer a number of other advantages for these types of companies.
Advantages & Applications of On-board Weighing Systems
There are countless advantages as well as applications of on-board weighing systems for trucks and other transport vehicles.
- Low cost and easy-to-install weighing equipment
- Overload protection for tractors and trailers
- Accuracy ±1% of full scale deflection
- Legal-for-trade on-board weighing system
- Bulk weighing for tippers, bulk tipping rigid, semi-trailer and drawbar trucks
- On-board weighing systems for fifth wheel and air suspension trucks and trailers
- On-board weighing systems for trucks & trailers with walking beam type suspension
- Calibrated and certified weighing solution
- Standardized communication connection
In addition to being s a very effective tool to prevent overloading, on-board weighing systems can also help in maintaining the integrity of trucks. It's vital to understand that transport and freight businesses need to stay within safe and legal operating tolerances of their vehicles while maximizing their efficiency. With the aim of offering a solution for commercial vehicles, on-board truck weighing systems do just that.
For more information about on-board weighing systems, or to see other applications beyond trucks and freight-based vehicles, visit WalzScale.com.
Above ground truck scales play a pivotal role in many different applications as they provide critical weight data for outgoing and incoming vehicles as well as bulk loading activities. Lately, cutting edge communication technology, user-friendly software, and versatile instrumentation is increasingly expanding the scope of above-ground truck scales.
As a result, these advancements are improving the data collection and operational capabilities of such weighing systems.
How Above Ground Truck Scales Operate
Many above ground truck scales are usually operated in a drive-through manner: the vehicles drive on from one end and off at the other end. But if there is little space, vehicles can drive on and off from one end. In applications where vehicles are weighed in and out, then there is no choice but to operate two different weighbridges. This streamlines traffic flow and makes it easier to service one bridge while the other is operational. However, in many applications, a single weighbridge is enough.
Above Ground Truck Scale Design
Mechanical above ground scales are now obsolete, giving way to fully electronic versions where strain guage load cells connected to weight instrumentation support the weighbridge deck section. Above ground truck scales feature probably the strongest and most efficient design as the side frames ensure that vehicles drive through the middle of the bridge. The approach and departure ramps may be constructed of steel.
Alternatively, they may be pre-cast in concrete on-site. The advantage of having removable steel ramps is that, in case there is a need for relocation, they may be moved with the bridge, thus, leaving the site level. Although they're less common with portable trucks scales/wheel weighers now dominating the market, portable above ground weighbirdge truck scales are still used for some applications
Finish of the Weighbridge
Because weighbridges often operate in harsh environments where they are exposed to the elements, it is important that they have a well-structured finishing procedure that will provide optimum longevity. During the coating process, the steel is shot-blasted so as to remove mild scale and surface imperfections before painting. This will ensure that surface coating applications adhere well to the steel.
Weighbridges also feature built-in restraints that can withstand the end to end forces that are generated whenever vehicles drive on and off the weighbridge- especially when there is heavy braking. The end to end forces can damage critical parts such as the load cells as well as causing serious damage to the surrounding structure.
Truck Scale Load Cells
These are the most critical components of weighbridges as they are the above ground truck scale’s measuring sensors. They feature modern sealing methods, and their construction provides the much-needed protection from the environment. They also feature a well-designed mounting hardware which ensures the load is introduced optimally.
Common Applications of the Above Ground Truck Scales
The above ground truck scales, especially portable truck scales and weighbridges from Walz Scale, are ubiquitous in industries that produce or move bulk items. For example, you will see them in quarries, agricultural production, recycling centers, household production goods, electrical equipment production, and many places.
The above ground scales are useful in many other custom environments. That is because accurate weight measurement is very necessary when products that are meant to be delivered are paid for according to the weight. When it comes to advanced truck scales, Walz Scale is one of the most trusted manufacturers of extremely accurate weighbridges for many industry applications. The above ground truck scale is arguably the company’s most popular scale.
In most cases, freight forwarders operate in an environment that is highly weight sensitive. The environment that freight forwarders work have some trivial details that have an adverse impact on both the satisfaction of customers and profitability of the company. Therefore, freight forwarders do not leave anything to chance, especially when it comes to weighing shipping containers and truck loads that are being shipped.
As a result, freight forwarders have the obligation to make use of appropriate truck scales and weighing systems that can avert overloading and allow for safe and secure loading of trucks. Furthermore, when freight forwarders invest in truck scales, they will allow for reliable and timely service to customers. With many options to choose, below are the three best truck scales for freight forwarders and related outbound logistics operations.
Weighbridge Truck Scales
Weighbridge truck scales have the ability to handle high-volume materials effectively and efficiently. For this reason, weighbridge scales are highly recommended for use by high-volume freight forwarders.
Truck weighbridge scales can aid in accelerating weighing operations so as to enable for faster output, which is a paramount aspect of a freight forwarders profitability. They possess active weight sensors, bleak designs, and are made of durable materials that ensure both accuracy and dependability especially in the harsh industrial field.
Further, weighbridge truck scales are a sound investment for both semi-permanent and permanent weighing sites since they can either be surface-mounted or pit. They work by using multiple load cells that have flat plates that enable for accurate readings of all measurements along the entire weighing platform.
Portable Truck Scales
Portable truck scales are a more affordable solution that offers portable and versatile weighing for various measuring sites. They are most suitable for freight forwarders because they have the capacity to handle heavy loads.
Portable truck scales come in a wide array of configurations, lengths, and the sizes to handle the various needs of freight forwarders. Furthermore, portable truck scales can be customized to allow for the use of various components such as: ticket printers, receipt printers, digital weight terminals, and large load terminals. For instance, portable truck scales from Payload Pros come integrated with Payload Pro software for easier data management, ticket printing, analysis, etc.
Moreover, portable truck scales are designed to run in either dynamic or an in-motion weighing mode. This advanced feature allows freight forwarders to weigh trucks without having to stop.
On-board Truck Scales
On-board truck scales are convenient scales that offer freight forwarders with a cost-effective and efficient way to monitor and calculate the weight of a vehicle. On-board weighing systems from companies like Walz are designed using modern on-board weighing technology and can monitor the change electrical resistance caused by the strain from the cargo. Freight forwarders have the option to customize the on-board truck scale to match distinct weighing requirements without necessarily causing any defects to the system.
On-board weighing systems come in a particular design that has a wiring that ensures instant application. Once you ignite your vehicle, the on-board truck scale system becomes active, and the driver has no ability to alter it without seeking the valid authorization. As a result, the driver will monitor the truckload via the display while an alarm is set to provide an alerting tone in case the truck exceeds the set weight. Therefore, on-board truck scales are known to be one of the most efficient and easy to use trucks scales recommended for freight forwarders operating in a big fleet of trucks.
Learn more about these truck scales and more at WalzScale.com.