Heavy-duty weighing technology moves ahead each year as engineers and manufacturers continue to evolve the industry standard. As a result, companies that still use obsolete truck scales and weighing systems remain at a major disadvantage competitively.
If you're going to invest in truck weighing scales, it's vital to make sure the technology is up top date and has a shelf life longer than next year. These scales are not cheap and to replace them every year is a drain on your financial resources. You can always try to sell your outdated scales on the resell market, but you will not recoup the investment and will end up absorbing a loss.
Investing in Truck Scale Technology
The lesson learned here is to do your homework and anticipate changes in the truck scale marketplace. Also, plan well and only buy the capability you need. It could be that older models that are in pristine condition will meet your needs. If your established accuracy, durability, and reliability expectations are achievable with last years equipment, then go for it.
The depreciation will already have occurred, and you're going to pay far less for that equipment than you would the brand new model that sings to you while you weigh your payload. In the final analysis, it's all about cash flow and long-term debt. I haven't even mentioned the cost of ownership. These scales have to be calibrated and repaired more often than you'd like. Well, there, I mentioned it.
This is the current market buzz on truck scales. The three that are getting the most attention (read that sales) are the Weigh-in-Motion (WIM), Portable Wheel Weighers, and Onboard Weighing Scales. None of these three may be your scale of choice, and that's ok. All we're talking about here are the models that sell the best and get good reviews based on performance and functionality. Customer satisfaction is the final arbitrator in these kinds of things. Price, performance, durability and reliability rule the market.
Top Truck Weigh Scales of Today
Below we feature three popular truck weigh scales that have shaped the industry's evolution in heavy-duty, highly-effective weighing systems. Investing in one of the following truck scales will help to ensure your investment will not go obsolete in the years to come.
Weigh-in-Motion (WIM) Truck Scales
The value of this scale is more for the enforcement of weight limits and such rather than in an actual working environment. The technology is what this scale is all about. It can sense weight at a remote location and send both the results and the ID of the vehicle to the authorities monitoring traffic.
User can look at it as a speed camera equivalent to what you face with your family car. For the average Joe using the scale to measure the weight of his vehicles, it is cost-effective in measuring gross and axle weight.
Portable Wheel Weighers
The value of portable wheel weighers is that it can be moved at will to whatever job site you happened to be working. In this case, portability breeds versatility. It's also tough as nails because it's constructed of steel and aluminum. Some truck wheel axle weighers offer in-motion weighing capabilities, making them some of the best options among truck weighing scales.
Onboard Truck Scales
Integrated on the actual truck or vehicle, onboard truck scales offer a convenient readout display that sits right beside you in the cab of the load transporting vehicle. Its value is derived through minimizing the number of stops you have to make that saves time and time is money.
Onboard truck scales also keep users current to the second on the load you're carrying and whether your load has shifted and one axle may be taking an overweight load. Again, efficient is the primary benefit since you can measure loads while on the go without having to visit a designated weighing station. The idea of it is really quite brilliant.
For more information regarding the top truck scales for sale, visit WalzScale.com.
Load management is one of the most vital components to companies in logistics, transport, mining, farming, and other industrial sectors across the world. Such companies work toward the use of accurate and durable truck scales that are designed to boost profitability, throughput, and efficiency of all trucks that go through the weighing process.
If your company intends to invest in top-notch truck scales, it is crucial to go for those truck scales that have been not only tested but proved to give the most accurate results. Furthermore, you should go for that truck scale that will provide value to your money in the long run.
As a result, it is important to invest in a truck scale that has been calibrated accurately to weigh truckloads. The review below is aimed at giving you insights on 3 industry-leading truck scale suppliers in North America.
Walz Scale is one of the top-rated and reputable truck scale suppliers in North America. It is a company you can trust when seeking calibration and support services you may require during and after purchase. Furthermore, Walz Scale is an industry leader in the supply of weighbridge scales for a broad range of industry applications. Therefore, when you invest your money in the purchase of truck scales from Walz Scale, be sure to receive a quality product as well as expert calibration and support solutions.
Walz Scale offers both potable and onboard truck scales that allows for the measurement of a wide array of industry demands. The companies portable truck scales and onboard truck scales can be used with most trucks, and because these systems are so dependable, constant re-calibration is often unnecessary. Lastly, Walz Scale equips its scale systems with ticket printers, display centers, and load management software.
Avery Weigh-Tronix that boasts the supply of a complete slate of retail and industrial truck scales. They are famous for the provision of weigh bars, truck scales and weigh bars. The company`s truck scales offer sturdy and dependable vehicle weighing solutions that are designed to last, even in those demanding and harsh industrial environments.
Avery Weigh-Tronix offers truck scales that come in steel or concrete material so as to suit you demands and applications. Therefore, you can choose to go for pit mounted or surface truck scales depending on your intended use and location.
Cleral USA is a reputable truck scale supplier in North America. The company prides itself with the supply of not only affordable but durable truck scales that have easy installation. They offer truck scales that are can comfortably sustain severe working conditions and the harsh winter weather.
Cleral USA boasts the supply of KiLoad sensors that are easily installed and can accurately detail the weight of the load via a suspension system. The Kiload sensor is equipped with sensors on both the frontal and rear axles. Hence, the truck driver will quickly see the total load. Furthermore, Cleral USA prides itself with the supply of SENTINEL, which is a wireless onboard axle weight monitoring system. This wireless monitoring system is designed to offer portable weighing solutions to both trailers and truck drivers.
The Safety of Life at Sea (SOLAS) program has enacted new shipping container weight requirements which are effective as of July 1st, 2016. These new shipping container weight requirements will require shippers and maritime-based logistics companies to ensure proper weights of shipping containers that they are responsible for. Before any packed shipping container is loaded onto a vessel, the weight of the container must be properly verified. Estimating the container’s weight will no longer be allowed under the new requirements.
The new requirements regarding the accurate weight of shipping containers are being imposed due to the safety issues that improperly declaring container weights has consistently posed throughout the years. This has caused many instances of stacks collapsing and it contributes to the instability and stress on the ships that are carrying them. The new regulations will bring added safety to the shipping process, however it will also present itself as a cost that shippers will have to bare.
In many instances, there is no standard shipping container weighing equipment present at ports; For this reason, shippers will have to invest relatively quickly in their own weighing equipment.
Enter:Onboard Telehandler Scale
Thankfully, there is an efficient way to become compliant with these new regulations quickly. Installing an onboard weighing system that is integrated onto telehandlers can provide an effective solution to the new necessity of weighing your shipping containers.
The scales can be easily integrated into any of your existing telehandlers and it will not be necessary to purchase new heavy machinery. These onboard scales specifically designed for the shipping containers that you need to be weighed are a great solution to ensure that your load meets the future legal limits.
This solution is not only practical from a purely economical standpoint, but because the container can be weighed while it is being lifted (a procedure that is obviously already necessary), and the weight is displayed in real time, the loading process does not have to be disrupted whatsoever. This saves you all the time that you would need to spend weighing your shipping containers through some other method.
Efficient Weighing of Shipping Containers
Onboard weighing systems that are integrated onto your existing telehandlers will be able to weigh any containers you are transporting as well as quickly notifying you whether or not your containers are overloaded and could cause your ship instability and result in your container not being compliant.
Because these weighing systems are designed for use at a port, they are also able to fully withstand the harsh weather and conditions that may be experienced there. The scales will remain fully accurate and reliable during any inclement weather.
Realizing that you suddenly must comply with new SOLAS shipping container weight regulations that you likely had no hand in setting in place may be unsettling when you realize you have to spend your own money to become compliant. Hopefully, though, you can find that integrated telehandler weighing systems are cost effective and efficient when it comes to weighing your shipping containers. We can all benefit from the added safety that these regulations bring, as well as reduce the stress that regulations undoubtedly bring us by making the best choice for our shipping container needs.
In most cases, freight forwarders operate in an environment that is highly weight sensitive. The environment that freight forwarders work have some trivial details that have an adverse impact on both the satisfaction of customers and profitability of the company. Therefore, freight forwarders do not leave anything to chance, especially when it comes to weighing shipping containers and truck loads that are being shipped.
As a result, freight forwarders have the obligation to make use of appropriate truck scales and weighing systems that can avert overloading and allow for safe and secure loading of trucks. Furthermore, when freight forwarders invest in truck scales, they will allow for reliable and timely service to customers. With many options to choose, below are the three best truck scales for freight forwarders and related outbound logistics operations.
Weighbridge Truck Scales
Weighbridge truck scales have the ability to handle high-volume materials effectively and efficiently. For this reason, weighbridge scales are highly recommended for use by high-volume freight forwarders.
Truck weighbridge scales can aid in accelerating weighing operations so as to enable for faster output, which is a paramount aspect of a freight forwarders profitability. They possess active weight sensors, bleak designs, and are made of durable materials that ensure both accuracy and dependability especially in the harsh industrial field.
Further, weighbridge truck scales are a sound investment for both semi-permanent and permanent weighing sites since they can either be surface-mounted or pit. They work by using multiple load cells that have flat plates that enable for accurate readings of all measurements along the entire weighing platform.
Portable Truck Scales
Portable truck scales are a more affordable solution that offers portable and versatile weighing for various measuring sites. They are most suitable for freight forwarders because they have the capacity to handle heavy loads.
Portable truck scales come in a wide array of configurations, lengths, and the sizes to handle the various needs of freight forwarders. Furthermore, portable truck scales can be customized to allow for the use of various components such as: ticket printers, receipt printers, digital weight terminals, and large load terminals. For instance, portable truck scales from Payload Pros come integrated with Payload Pro software for easier data management, ticket printing, analysis, etc.
Moreover, portable truck scales are designed to run in either dynamic or an in-motion weighing mode. This advanced feature allows freight forwarders to weigh trucks without having to stop.
On-board Truck Scales
On-board truck scales are convenient scales that offer freight forwarders with a cost-effective and efficient way to monitor and calculate the weight of a vehicle. On-board weighing systems from companies like Walz are designed using modern on-board weighing technology and can monitor the change electrical resistance caused by the strain from the cargo. Freight forwarders have the option to customize the on-board truck scale to match distinct weighing requirements without necessarily causing any defects to the system.
On-board weighing systems come in a particular design that has a wiring that ensures instant application. Once you ignite your vehicle, the on-board truck scale system becomes active, and the driver has no ability to alter it without seeking the valid authorization. As a result, the driver will monitor the truckload via the display while an alarm is set to provide an alerting tone in case the truck exceeds the set weight. Therefore, on-board truck scales are known to be one of the most efficient and easy to use trucks scales recommended for freight forwarders operating in a big fleet of trucks.
Learn more about these truck scales and more at WalzScale.com.
Above ground truck scales play a pivotal role in many different applications as they provide critical weight data for outgoing and incoming vehicles as well as bulk loading activities. Lately, cutting edge communication technology, user-friendly software, and versatile instrumentation is increasingly expanding the scope of above-ground truck scales.
As a result, these advancements are improving the data collection and operational capabilities of such weighing systems.
How Above Ground Truck Scales Operate
Many above ground truck scales are usually operated in a drive-through manner: the vehicles drive on from one end and off at the other end. But if there is little space, vehicles can drive on and off from one end. In applications where vehicles are weighed in and out, then there is no choice but to operate two different weighbridges. This streamlines traffic flow and makes it easier to service one bridge while the other is operational. However, in many applications, a single weighbridge is enough.
Above Ground Truck Scale Design
Mechanical above ground scales are now obsolete, giving way to fully electronic versions where strain guage load cells connected to weight instrumentation support the weighbridge deck section. Above ground truck scales feature probably the strongest and most efficient design as the side frames ensure that vehicles drive through the middle of the bridge. The approach and departure ramps may be constructed of steel.
Alternatively, they may be pre-cast in concrete on-site. The advantage of having removable steel ramps is that, in case there is a need for relocation, they may be moved with the bridge, thus, leaving the site level. Although they're less common with portable trucks scales/wheel weighers now dominating the market, portable above ground weighbirdge truck scales are still used for some applications
Finish of the Weighbridge
Because weighbridges often operate in harsh environments where they are exposed to the elements, it is important that they have a well-structured finishing procedure that will provide optimum longevity. During the coating process, the steel is shot-blasted so as to remove mild scale and surface imperfections before painting. This will ensure that surface coating applications adhere well to the steel.
Weighbridges also feature built-in restraints that can withstand the end to end forces that are generated whenever vehicles drive on and off the weighbridge- especially when there is heavy braking. The end to end forces can damage critical parts such as the load cells as well as causing serious damage to the surrounding structure.
Truck Scale Load Cells
These are the most critical components of weighbridges as they are the above ground truck scale’s measuring sensors. They feature modern sealing methods, and their construction provides the much-needed protection from the environment. They also feature a well-designed mounting hardware which ensures the load is introduced optimally.
Common Applications of the Above Ground Truck Scales
The above ground truck scales, especially portable truck scales and weighbridges from Walz Scale, are ubiquitous in industries that produce or move bulk items. For example, you will see them in quarries, agricultural production, recycling centers, household production goods, electrical equipment production, and many places.
The above ground scales are useful in many other custom environments. That is because accurate weight measurement is very necessary when products that are meant to be delivered are paid for according to the weight. When it comes to advanced truck scales, Walz Scale is one of the most trusted manufacturers of extremely accurate weighbridges for many industry applications. The above ground truck scale is arguably the company’s most popular scale.
Shipping, transport, and freight vehicles are a common sight on the road. Unfortunately, too many of these load bearing vehicles are overloaded to the point of putting them (and other drivers) at risk. Overloading is a significant problem. Overweight vehicles have a negative impact on road safety, road condition, environment and fair competition.
On-board weighing systems help to facilitate load management control and reduce the cost of the administration compared to other forms of truck scales. Simply put, on-board weighing systems offer an effective and efficient weighing solution to keep freight and transport vehicles within legal highway limits. These on-board scales also offer a number of other advantages for these types of companies.
Advantages & Applications of On-board Weighing Systems
There are countless advantages as well as applications of on-board weighing systems for trucks and other transport vehicles.
- Low cost and easy-to-install weighing equipment
- Overload protection for tractors and trailers
- Accuracy ±1% of full scale deflection
- Legal-for-trade on-board weighing system
- Bulk weighing for tippers, bulk tipping rigid, semi-trailer and drawbar trucks
- On-board weighing systems for fifth wheel and air suspension trucks and trailers
- On-board weighing systems for trucks & trailers with walking beam type suspension
- Calibrated and certified weighing solution
- Standardized communication connection
In addition to being s a very effective tool to prevent overloading, on-board weighing systems can also help in maintaining the integrity of trucks. It's vital to understand that transport and freight businesses need to stay within safe and legal operating tolerances of their vehicles while maximizing their efficiency. With the aim of offering a solution for commercial vehicles, on-board truck weighing systems do just that.
For more information about on-board weighing systems, or to see other applications beyond trucks and freight-based vehicles, visit WalzScale.com.
If you're business in logistics, transport, agricultural, mining, or a related industrial-based sector, investing in heavy-duty weighing systems and truck scales can be a daunting investment. Many truck scale suppliers have responded to this by offering a more affordable alternative by making these costly systems available for rent.
While the systems available often depend on the truck scale supplier, most companies offer portable truck scales and similar weighing systems available for rent. Walz Scale, one of the industry's leading suppliers of truck scales and advanced weighing systems, offers these truck weigh scales for rent, along with a few other options for more specialized needs.
1. Portable Truck Scales
The portable track scale is meant to provide incredible features and functionality benefits to various categories of users. Among the benefits that you will enjoy from portable truck scales include:
- various portable truck scale designs
- models that consists of steel and aluminum portable truck scales
- in-motion wheel weighing units
- weighbridge-style truck scales that are fully portable
- portable truck weighing scales that are software-integrated
- lightweight and durable portable truck weigh scales
Furthermore, portable truck scales are convenient for weighing both off-road and over-the-road vehicles. Such portable truck scale solutions are ideal for use in demolition, construction, gravel, sand, logging and any other operation that involves movement from one job site to the next.
2. Rail Car Weighing Scales
Rail scales, or specifically, rail car weighing scales, are train-based weighing systems that are known to provide many solutions and advantages. Rail car scales offer amazing features that are specifically made to ensure that they meet high volume demands.
Among the great features of rail car weighing scale includes:
- heavy capacity load cells
- multiple capacities
- full bridge and axle designs
- local support
- multiple scale sizes
- in-motion and static rail scale designs
Rail car weight scales are often utilized in many railway operations including: agriculture, chemical, recycling, and mining sector. The rail car weighing scales are placed on the railroad track and they weighs the train when a car passes over the rail scale system.
3. Load Volume Scanner
Load Volume Scanner (LVS) is one great non-contact drive-through dump truck and lorry measurement instrument that is essential in providing a volumetric measurement of heavy materials. This is a great machine that makes use of the current technology in order to conduct laser-based scanning of truck loads in order to come up with the volume of the materials being carried. All vehicles are scanned by driving under the elevated scan head at slow speeds of 3-5 MPH.
Apart from having a touch-screen operator console that provides for very easy operator control, also has high visibility LED message board that displays and load results. Furthermore, the LED Message Board provides both status messages and driver instructions. The Load Volume Scanner also has a Ticket Printer that is used to print loading tickets if at all you will need them. The LVS provides for two operation modes, first is the standard operation where vehicles are scanned when empty and the results recorded in the system database.
On the next visit, the now loaded vehicle is scanned and its load volume computed by having a comparison of the load scans against the database records. Alternatively, a vehicle can be scanned "in" and scanned "out" for each load and then the load volume will be computed as the difference between the two scans.
Not only is it costly to invest in measurement technology and weighing scales, but it has proved very costly to calibrate and maintain track scales, thus making many companies shy away from investing in the truck scales and weighing units. Consider this weighing systems and truck scales for rent for your load management needs.
Freight forwarders and 3PL companies operate in a very sensitive business environment. The small details can have a major impact on the profitability of the company and the satisfaction of customers. For this reason, nothing can be left to chance, especially in weighing loads being shipped for transport.
The ideal truck scale for freight forwarders should help to prevent overloading while also enabling safe and optimal loading of vehicles. Further, investing in an truck scale system allows freight forwarders and 3PL companies to offer timely and reliable services to customers while also maximizing their profitability.
Truck scales should also help to prevent a variance between the actual shipping weight and the stated weight. Among the top three truck scales that freight forwarders and 3PL companies include the weighbridge truck scales, portable axle scales, and on-board truck scales.
Weighbridge Truck Scales
The weighbridge truck scales are highly popular with high-volume freight forwarders and 3PL companies due to their ability to handle high-volume loads efficiently and effectively. Truck weighbridge scales can help optimize weighing operations to ensure faster throughput, which is an important aspect of freight forwarders profitability. They feature robust weight sensors, rugged designs, durable materials and high quality manufacturing, which ensures dependability and accuracy even in tough industrial environments.
Depending on the location and the use of the scale, they can be pit or surface mounted. Furthermore, they can be paired with a wide range of accessories, indicators and software for a complete customized weighing and data management solution. Weighbridges work by utilizing multiple load cells that are capped with flat load plates for accurate readings of the measurements along the weighing platform.
Portable Axle Scales
Portable axle scales are highly useful where portability is needed or in areas where construction of concrete foundations is not possible. They are suitable for freight forwarders and 3PL companies because they can efficiently handle loads of up to 80,000 lbs. Portable axle scales come in wide variety of lengths, configurations, and capacities to match varying needs of freight forwarders. These portable scales used to weigh trucks can also be customized to allow the use various multiple peripheral components from large weight terminals to digital weight terminals, and receipt and ticket printers.
Depending on the application, the portable axle scales can either be run in in-motion or dynamic weighing mode, which allows freight forwarders to weigh vehicles without the need to stop for increased throughput. Portable axle scales for trucks can also feature built-in or external battery to enable weighing in remote areas.
On-board Truck Scales
On-board truck scales offer freight forwarders with an efficient, cost-effective way to calculate and monitor the weight of trucks. The on-board scales work by monitoring the change in electrical resistance created by the strain caused by the payload.
When companies get on-board truck scales from Walz Scale, the on-board scale systems can be customized to match specific 3PL company's weighing needs and requirements, but the basic design wires the system through the display and the truck ignition switch. The wiring ensures instant application. The system becomes active once the vehicle is ignited and the driver cannot alter anything without the right authorization. The driver monitors the truck load through the display while alarm tones are put in place to warm when the truck surpasses the standard weight.
Reputable truck scale supplier, Walz Scale, has introduced a new line of weighing and dimensioning systems. Suitable for a wide spectrum of businesses and applications, ranging from shipping and receiving operations to freight forwarders, Walz Scale's new dimensional weighing and scanning systems offer both simple and advanced solutions for various needs.
Unveiling its new line of cubing and dimensioning products via DimensionalWeighing.com, Walz Scale applies a similar 3D volumetric laser scanning technology found in its popular Walz Load Scanner system, which scans units and truck bed loads to generate volume-based measurements. However, this laser scanning technology has been simplified into a number of systems used for product/package dimensioning.
In-motion Conveyor-based Cubing Systems
Of the most advanced and highly-demanded systems is the IMPS in-motion package scanner that operates on a conveyor. This dynamic, high-out conveyor cuber scans the dimensions of the unit, in addition to measuring the weight, in streamlined fashion. The system can operate as either a standalone unit, or can easily integrate into existing conveyor systems.
And like virtually all of the cubing systems and dimensioning products from Walz Scale, the system is dimensional weight compliant with UPS, FedEX, DHL, USPS, and most other carriers.
SPS Static Package Dimensional Weighing & Cubing System
The "SPS," or Static Package Scanner, is a more basic solution for simple dimensioning needs. The SPS is an easy-to-use static dimensional weighing, scanning, and cubing system that's designed for parcel shipping and warehouse management. Now users can leverage highly-advanced dimensioning capabilities at an affordable price.
IMCS In-Motion Cargo Dimensioning & Cubing System
Perhaps most advantageous for logistics and high-volume distribution companies is the IMCS In-Motion Cargo Dimensioning and Cubing System.
The IMCS dimensional cubing system from Walz Scale is a conveyor-based system that is designed to generate accurate dimensional data for palletized freight. This system is ideal for larger shipping and distribution operations that require fast, high volume dimensional cubing.
These are just a few of the cubing and dimensioning systems that are closely aligned with road and transport-based businesses. To learn more about Walz Scale's incredible new line of products, visit DimensionalWeighing.com.
While most companies depend on truck scales and heavy-duty weighing equipment to determine a truck's load weight, many businesses are starting to catch-on to the advantages of the load volume scanner.
The load volume scanner is completely different form of technology in that it doesn't directly weighing loads, but rather uses volumetric scanning to generate 3D images of a truck's load. With basic inputs defining the material density and general weight per cubic metric, the system can take scanned volume data and convert it into weight.
Although a revolutionary means of high-capacity weighing, the load volume scanner is a rather simple tool that offers a wealth of benefits for many companies. Whether for construction, mining, or agriculture, the load volume scanner provides a cost-efficient alternative to truck scales.
Advantages of the Load Volume Scanner
The load volume scanner system offers a wealth of advantages. While its application varies per job site and weighing operation, below are some of the most common advantages of using the load scanner technology.
- Affordability - Compared to heavy-duty to truck scales, such as weighbridges and axle scales, the load volume scanner is a much more affordable investment. Most systems are fraction of the price of most other weighing systems. The load volume scanner can also be rented for short-term use.
- Portability - The load volume scanner can be transported from job site to job site. It's fully-portable trailer system makes it easy for any operator to tow the load scanner system wherever it's needed.
- Accuracy - Generate accurate volume and weight calculations time and time again without needing to recalibrate the system. The load volume scanner provides exceptional accuracy in determining the volume and weight of loads.
- Functionality - In addition to measuring the volume and weight of loads, the load volume scanner also functions to ensure proper load distribution in truck beds. The 3D imagery can provide immediate feedback as to any inadequacies of how loads are being distributed, thus helping to optimize throughput for high-volume operations.
These are just a few of the primary advantages that make the load volume scanner so highly-sought by many different companies. To learn more about the load volume scanner, visit LoadScanner.com to see more information about how the system works, where to invest, and how much it cost.